At Flowmore, we maintain stringent supplier quality standards that outline essential management system requirements to be upheld within our suppliers facilities. Our goal is to ensure consistent quality, drive continuous improvement, and support suppliers in meeting the high standards necessary for Flowmore products.
At Flowmore, Non-Destructive Testing (NDT) is an essential component of our quality assurance process, designed to uphold the highest standards in material integrity and product reliability. Using advanced NDT methods, we inspect materials and components thoroughly, ensuring structural soundness without compromising their physical properties.
Flowmore conducts a comprehensive range of NDT activities, including:
Radiography Testing (RT): Captures detailed internal imaging to identify hidden defects like cracks, voids, or inclusions.
Liquid Penetrant Testing (LPT): Detects surface-breaking flaws, suitable for both ferrous and non-ferrous materials.
Magnetic Particle Testing (MPT): Efficient in identifying surface and near-surface discontinuities in ferromagnetic materials.
Ultrasonic Testing (UT): Utilized for detecting internal flaws and measuring material thickness with high accuracy.
To maintain stringent quality standards, Flowmore adheres to recognized industry codes and practices. Our NDT processes align with the following ASME standards:
ASME SEC III (Subsections NB, NC, ND) for nuclear facility components
ASME SEC V for NDT procedures and methods
ASME SEC VIII for pressure vessel integrity
ASME SEC IX for welding and brazing qualifications
By employing these rigorous testing methods and adhering to industry-standard codes, Flowmore ensures that each product is safe, reliable, and capable of performing in demanding applications. Our commitment to NDT reflects our dedication to quality, customer satisfaction, and industry compliance.
Flowmore Destructive Testing Facilities serve as a critical component of our quality assurance program, providing conclusive evidence of material strength, durability, and overall quality. By performing controlled tests on material samples, we ensure that our products meet the stringent requirements expected by our clients and industry standards.
Destructive material testing and metallographic examinations are conducted either in Flowmore advanced laboratories or in collaboration with state-accredited testing institutes. Every test is carried out and thoroughly evaluated by trained and certified personnel, who bring extensive expertise to each evaluation, ensuring accurate and reliable results.
Following each test, results are meticulously documented and presented to customers as formal quality certificates, demonstrating our commitment to product integrity and customer satisfaction.
Our facility is equipped with a comprehensive range of destructive testing instruments, including:
Universal Testing Machine: For tensile, compression, and bending tests to assess overall material strength.
Hardness Testing Machines:
- BHN (Brinell Hardness Number): Used for measuring hardness in softer materials.
- Rockwell Hardness Testing: For assessing hardness in harder materials, providing a quick and accurate measurement.
- Digital Hardness Testing: Enables precise hardness measurements with digital accuracy for varied applications.
Impact Testing Machine: Used to determine material toughness and resilience, critical for applications where impact resistance is essential.
At Flowmore, precision is paramount. To ensure the highest standards in product quality, all measuring instruments used for geometrical assessments—such as gauges, templates, and specialized measuring tools—are subject to a rigorous and documented calibration process. This process is conducted at regular intervals to guarantee accuracy and reliability. Our dedicated calibration facility features a comprehensive range of high-precision instruments housed in a well-equipped gauge and instrument room. This facility allows Flowmore to maintain strict control over measurement accuracy, ensuring that every product aligns with exact specifications and meets industry benchmarks. Through this meticulous approach to calibration, Flowmore reinforces its commitment to quality assurance, providing customers with products that consistently meet or exceed expectations for accuracy and performance.
Flowmore is equipped with a suite of world-class balancing machines from Schenk, designed to handle components up to 5 tonnes in weight. With six machines covering a broad range of sizes and precision levels, we are able to meet the unique balancing requirements of a diverse array of products. These advanced machines ensure that each component achieves optimal balance, which is essential for enhancing performance, reducing wear, and prolonging product life. Flowmore’s investment in high-capacity, high-accuracy balancing equipment reinforces our commitment to delivering top-tier quality and reliability in every product we manufacture.
At Flowmore, hydro testing is a critical process to verify the structural integrity, reliability, and performance of each pump before it leaves our facility. By applying pressurized water to the pump casing and components, we ensure there are no leaks, weaknesses, or potential points of failure that could compromise the pump’s operation in real-world conditions.
Leak Detection: Identifies and eliminates any possible leaks to ensure safe, reliable performance.
Pressure Integrity: Confirms that each pump can withstand its designated pressure rating without deformation or compromise.
Quality Assurance: Validates manufacturing quality and assembly accuracy, providing customers with confidence in the product’s long-term durability.
Hydro testing at Flowmore is conducted under controlled conditions by trained professionals, with every step documented to ensure full traceability and compliance with industry standards. This rigorous testing process is integral to Flowmore’s commitment to quality, safety, and customer satisfaction, ensuring that every pump we deliver is ready for peak performance.
Specialized Processes for World-Class Quality
At Flowmore, achieving world-class quality is not just a goal—it’s embedded in every stage of our manufacturing and testing processes. To meet the highest industry standards, we have established a range of specialized facilities designed for precision, durability, and performance.
Our Key Facilities Include:
Seamless Pattern Manufacturing: Ensures accuracy and consistency in all casting processes, minimizing defects and enhancing product integrity.
State-of-the-Art Painting & Quality Inspection: Advanced painting facilities with rigorous inspection protocols guarantee durability and premium finishes, enhancing both aesthetics and resistance.
Investment Casting: Precision casting processes tailored for high-quality, complex shapes, providing greater material integrity and reduced waste.
Well-Equipped Metrology Lab: A dedicated laboratory equipped with high-precision measurement tools to verify dimensional accuracy and uphold strict tolerances.
Heat Treatment Facilities: Advanced heat treatment processes enhance material strength, wear resistance, and overall product lifespan.
Grit & Shot Blasting Facility: Ensures a clean, smooth surface finish, preparing materials for subsequent processes and improving coating adherence.
Coordinate Measuring Machine (CMM): High-precision equipment for accurate, three-dimensional measurements, ensuring every component meets exact specifications.
CNC Plasma Cutting Machine: Allows for precise and efficient cutting of complex shapes, optimizing material usage and production speed.
These specialized facilities empower Flowmore to deliver products that meet the most stringent quality expectations, ensuring reliability, performance, and customer satisfaction across all applications.
DRY FILM TEST
HOLIDAY TEST
ADHESION TEST
ULTRASONIC TESTING
